How to choose an oil-free lubrication air compressor for textile printing and dyeing
Textile printing and dyeing industry background
In the textile printing and dyeing industry, compressed air is used as the transportation medium for dyeing and chemical materials and is required to meet a series of strict standards. In order to ensure product quality, especially in terms of color and process stability, the ISO 105 color fastness test standard must be adhered to. The oil content of compressed air needs to be controlled within≤0.001mg/m³(ISO 8573-1 Class 0), and humidity fluctuations must be maintained at±1%RH(Temperature and humidity test according to ASTM D3276). In addition, in the digital direct jet printing process, the concentration of nano-sized particles (≥0.01μm) in the compressed air needs to be controlled to **<0.5 particles/m³*(ISO 14644-1 Class 5 certification) to prevent clogging of the nozzle and avoid excessive color differences.
Why does textile printing and dyeing require oil-free lubricated air compressors?
Technical necessity:
- Color fidelity: Oil-water lubrication technology effectively eliminates oil mist pollution. It has been verified by AATCC16 light fastness test to ensure the stability of dye molecules, thereby improving the accuracy of printing and dyeing colors.
- process stability: The dual-stage filtration system stabilizes the air dew point at **-40℃±0.3℃**(ISO 8573-2:2018 Tier 2 standard) to avoid quality changes of fabrics due to humidity fluctuations during the production process.
- material compatibility: The combination of ceramic-coated rotor and PTFE seals is certified to ISO 12944-6 C5-M corrosion rating to ensure stability and durability in corrosive environments.
Selection of core parameters for textile printing and dyeing
Key indicators and testing standards:
- oil content：≤0.001mg/m³（ISO 8573-1 Class 0）
- particulate control: ≥0.01μm particles ≤0.5 particles/m³ (ISO 14644-1 Class 5)
- humidity stability: ±1%RH (ASTM D3276-12 Textile Environmental Test)
- corrosion resistance: Passed NACE TM0172 acidic environment stress corrosion test
Potential risks of not using oil-free lubricated air compressors
- Excessive color difference: Oil mist contamination may cause color fastness to drop by 1-2 levels and affect the quality of the final product (AATCC16 test verification).
- equipment failure: Carbonization of lubricating oil may block the digital sprinkler head and increase equipment maintenance costs (according to ISO 13341 Printing Equipment Maintenance Standard).
- Environmental Protection punishment: Due to oil mist emissions, EU BAT (Best Available Technology) textile dyeing and finishing standards may be violated and environmental penalties may be faced.
Economic benefits of using oil-free lubricated air compressors
- energy consumption optimization: The isothermal efficiency of oil-free air compressors has been increased to 88%(ISO 5389:2005 performance test), helping to reduce energy consumption.
- Saving raw materials: Using an oil-free air compressor can reduce dye consumption by 15%, thereby reducing production costs (based on the AATCC EP9 cost model).
- carbon emission trading: Reduce CO ˇ emissions by approximately 80 tons per year, helping companies gain benefits in the carbon emissions trading market (calculated based on GHG Protocol Scope 1).
Comparison table between oil-free lubricated air compressors and traditional oil-containing air compressors in textile printing and dyeing
| comparative dimension | Oil-water lubricated air compressor | Traditional oil-containing air compressor | testing standards |
|---|---|---|---|
| oil control | ISO 8573-1 Class 0 certification | 0.1-0.5mg/m³ | AATCC 16 |
| Printing accuracy | Color difference ΔE≤0.8 | ΔE≥1.5 | ISO 105-A05 |
| corrosion resistance | NACE TM0172 Certified | Conventional carbon steel materials | ISO 12944-6 |
| VOC emissions | ≤10mg/m³ | ≥50mg/m³ | EU BAT Textile Dyeing and Finishing Standards |
summary
Shanghai Granklin Group adopts oil-free compression technology that meets international standards. Its oil-free lubricated air compressor passes OEKO-TEX® ECO PASSPORT certification and ISO 105 color fastness standard, providing clean power guarantee for reactive dye printing to functional coating processes. In the process of transforming the textile industry to watermark-free dyeing and green manufacturing, oil-free technology is becoming the core support for breaking through environmental barriers.